Closed loop, vapor-phase processing of nickel for porous materials for EV batteries

The proposed research project aims at technology for environmentally benign recycling of nickel. The process entails conversion of nickel found in the "black mass" from recycled Ni-based batteries into nickel carbonyl, Ni(CO)4, by reaction with CO at modest temperatures around 50-120°C (pressuredependent). Only nickel carbonyl is volatile under these conditions and is easily separated from other metals and residual materials found in the "black mass". Downstream, the nickel tetracarbonyl vaporsare introduced into a high-temperature zone (ca.

Vapor-phase processing of nickel for EV batteries and Metal Additive Manufacturing

The proposed research project aims at technology for environmentally benign recycling of nickel. Theprocess entails conversion of nickel found in the “black mass” from recycled Ni-based batteries intonickel carbonyl, Ni(CO)4, by reaction with CO at modest temperatures around 50-120°C (pressuredependent).Only nickel carbonyl is volatile under these conditions and is easily separated from othermetals and residual materials found in the “black mass”. Downstream, the nickel tetracarbonyl vaporsare introduced into a high-temperature zone (ca.