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The industry uses computer numerical controlled (CNC) machine tools to manufacture
parts efficiently at high speed. Before batch manufacturing is performed confidently, a
trial-and-error cutting test is required to validate if part tolerances are violated, which is a
costly and time-consuming procedure. The objective of this research project is to develop
a Virtual CNC System, which can simulate the CNC motion in virtual environment.
Hence, the feed motion of general multi-axis machine tools will be modeled by
considering the machine’s kinematics structure and the dynamics of the servo system,
namely the ball-screw and linear drives. The effect of cutting process will be integrated
through the servo loop as disturbance to simulate the interaction between machine and
process. Thus, packaging the complete engineering design, analysis and simulation
system, namely the Virtual CNC System, has significant potential to be used both in the
industry as well as in engineering schools as an advanced design and teaching tool for
multi-axis motion control systems.
Ryozo Nagamune
Manufacturing Automation Laboratories Inc
Engineering
The University of British Columbia
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