Offline Digital Twin for ArcelorMittal Dofasco’s No. 2CC using 3D THERCAST® modelling to predict macrosegregation & cracking

During the metallurgical production process of steel, such as continuous casting, the defects forming during solidification process greatly impair the final properties of steel products which can only be modified to a limited extent in the subsequent processing. The common casting defects such as macrosegregation and cracking in continuously cast steel slabs have plagued the […]

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Development of a new SEN-Flow Index for predicting steel meniscus velocity inside a continuous caster mold by physical modeling experiments

Flat product manufacturers are under constant pressure to increase productivity, and simultaneously maintain high quality of continuously cast steel slabs because of stringent quality demands imposed by their customers. However, increasing productivity has detrimental effects on slab quality, and defects and rejections have a major impact on the producers bottom-line. Controlling fluid flows in continuous […]

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Plant level implementation of a model for real time tracking of composition changes to steel, slag and inclusions during ladle processing

The Ladle Metallurgy Furnace is used for adjustment of chemical composition and temperature, and control of tiny particles called “inclusions”. Controlling inclusions is carried out by adding calcium to modify the solid alumina or magnesium aluminate inclusions to less harmful liquid inclusions. During ladle process, reaction of top slag, steel and inclusions occur simultaneously. Therefore, […]

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